Differential & rear wheel bearing question on 35 Terraplane

35 Terraplane35 Terraplane Senior Contributor
in HUDSON Posts: 178
Hi All,
So the differential on my 35 Terraplane has one pipe plug in it that I can see.
I read one sentence in the lubrication section of the Procedure Manual that says to "drain & flush the unit".
I take it that to change the gear oil you remove the plug and have to suck the old gear oil out with a vacuum pump?
Any ideas on how to flush the differential and what the flushing fluid may be?
I assume that you'd then fill it to the level of the plug hole?
Also when I was under the car I see that one right rear wheel is showing signs of a oil leak.
A few questions on this.
In the Master Chassis Parts book it shows item "B6-6 Drive shaft felt washer and retainer assembly" on the inner side of the wheel bearing and item "B7-3 Wheel bearing adjusting cap oil seal" outside the wheel bearing.
Is it possible to blow the inner B6-6 felt washer seal out by pumping to much grease into the zerk at the outer end of the axle?
OR Is it possible to blow both the inner B6-6 felt washer and outer B7-3 oi seals out by pumping to much grease into the zerk at the outer end of the axle? 
I assume the latter as I have something leaking into the wheel drum.
I'd found rear wheel bearings back in 2015 so I'm all set there.
Actually sold several sets to other club members both here in the States & Australia.
I'd like help with finding both the inner felt seals and outer oil seals if anyone has manufacturer & part numbers.
If the dimensions are know I have an old Chicago Rawhide catalog that may be useful in finding a like kind.
I'm also looking for any guidance in tackling these jobs.
Thanks and Regards,
Tom






Differential.JPG
3264 x 2448 - 3M
Rear wheel.JPG
3264 x 2448 - 4M

Comments

  • bob wardbob ward Senior Contributor
    Posts: 929
    The only suggestion I can make re draining one of these diffs is to undo by one turn the nuts that hold the centre into the housing. 
    For flushing, fill the diff with diesel or thin engine oil or ATF whatever is cheap and lubricating. Jack one wheel just clear of the ground, put the car in first gear run the engine for 10 minutes. Drain and repeat as required.
    Seals, the B6-6 inner seal keeps the diff oil in the diff, the B7-3 outer seal keeps the grease in the bearing and dirt out of the bearing. The inner seal is Hudson only and no longer available, I have a write up on here from a year or two ago on my version of a work around, there are others.
    If you let bubba loose with the grease gun it is possible to blow seals.

    Lockyer Valley, Queensland
  • Geoff C., N.Z.Geoff C., N.Z. Senior Contributor
    Posts: 3,231
    In my opinion it is entirely unnecessary to drain and flush the diff, unless you have signs of  filings or the oil has gone extremely black.  My Jet has done over 300,000 miles and the rear end has never been flushed.   And if you have ever dismantled a rear end, and seen the  thick varnish coating the  inside of the housing has, then you are asking for trouble if you are going to dislodge this and have it  flinging around inside the bearings and gears.   My two-bob's worth
    Geoff
    If you're stuck in a hole, stop digging.
  • bob wardbob ward Senior Contributor
    Posts: 929
    While you are doing the diff work, its probably not a bad idea to remove the centre and check the bolts that hold the crown wheel to the pinion, they are a known weak point, its not unknown for the bolts to shear. Its a design problem, probably not enough bolts to start with, but mainly the soft metal lock tabs under the bolt heads compress over time. The bolts lose their tension and no longer securely clamp the CW to the carrier.

    That's why Hudson changed from a 6 bolt crown wheel to an 8 bolt crown wheel in I think 38 and charged the method of securing the CW bolts.

    To illustrate, I dismantled a 34/5/6 diff a while ago, and on first appearance everything looked fine, the crown wheel bolt lock tabs were in place. When I undid the CW bolts they had very little torque on them and looking at the mating surfaces of the CW and the carrier I could see where one had been moving against the other. 

    Looking at the bolts they all had a shiny surface on one side where the CW had been bearing against them, the bolts had become little more than drive pegs.

    Nowadays we have wonderful things like loctite to help in these situations. And some new grade 8 bolts of course.
    Lockyer Valley, Queensland
  • 35 Terraplane35 Terraplane Senior Contributor
    Posts: 178
    Thanks Bob for the head up.  I wasn't planning on going that far but one thing always leads to another.  My car has 31325 original miles on it so I may not tackle that job until I do more reading in the Procedure Manual and muster up the courage to attempt it.

    I test fit this puller that I bought a few years ago from another club member. What do you think. I looks like it may have been intended for a hub with a bigger bolt pattern.  The feet don't sit quite flush on the drum. I take it you want the bolts as tight as you can get them.  I'm nervous about torquing the bolts and bending them.

    Mike Schlepp "farmermike" had replied to my wheel bearing post of a few years ago with a part number form the outer seal as SKP 17124.  I searched the web and got some hits on SKF 17124 and found a cross reference to the Chicago Rawride part number.  I checked my old catalog today.  Both listed the identical dimensions and list the material as leather.  I'm thinking once I get the Wheel Bearing Adjusting Cap Assembly off I'd check the dimensions so see if this is indeed the correct seal.

    And Yes, I do have a jack stand under the axle that you can't see in the pictures.

    Wheel Puller.JPG
    3264 x 2448 - 1M
    pdf
    pdf
    17124 Oil Seal.pdf
    147K
  • bob wardbob ward Senior Contributor
    Posts: 929
    The bolts into the drums don't need to be tight, they just need to be well engaged and sticking out from the drum equal amounts. The drums can be very tight and come off with force when they let go, leave the axle nut on loose as a safety.
    Don't hammer the end of the puller shaft.
    If the car is mobile, another method of loosening the drums is to undo the axle nut 2 threads, put the split pin back in and go for a drive.
    Don't hammer the end of the puller shaft.
    You will find shims under the bearing caps, the caps and shims need to go back on the side they came from.
    Don't hammer the end of the puller shaft.
    Lockyer Valley, Queensland
  • 35 Terraplane35 Terraplane Senior Contributor
    Posts: 178
    Got the Drum off.  It took few days.  As many have said, a little penetrating oil multiple times, lite tapping on the OD perimeter of the drum, a few strikes on the dog bone of the puller each morning and evening and this afternoon bang, off she came.  The drum looks to be in very good condition with no groove cut from the pads over time.  The outer seal looks like toast as far as I can tell without taking the cap ass'y off yet.

    I read there should be .004 to .010 end play.  It appears there is no end play at all at this point. 

    Section 13, page 6, figure 1307 of the manual shows the tool for removing the axle and wheel bearings.  It appears to be a slide hammer threaded onto the the axle threaded end.
    Is this correct?  If yes, I think I can fab one of these up.

    There is also a callout it the text on page 6 for bearing remover J-358.
    Does anyone have one of these that can can post pictures of and an explanation of its use. 
    Thanks for now
    Tom
    Rear Brakes.JPG
    3264 x 2448 - 3M
    Rear Drum.JPG
    3264 x 2448 - 3M
    Rear Axle end RS.JPG
    3264 x 2448 - 2M
    Rear Axle end RS 2.JPG
    3264 x 2448 - 1M
  • bob wardbob ward Senior Contributor
    Posts: 929
    Another method of removing the axle is to put a short length of pipe and a washer over the axle then screw the axle nut back on. The special seal puller is not really required. 
    Lockyer Valley, Queensland
  • 35 Terraplane35 Terraplane Senior Contributor
    Posts: 178
    Thanks Bob.  I have some ideas to work with now.
    I'll post more as I go along.
    Regards,
    Tom
  • Huddy42Huddy42 Senior Contributor
    Posts: 1,206
    I have an old flywheel which I use ,put the flywheel over the shaft,replace the nut give it a pull  and bingo,away the axle comes,they usually are not tight.
  • 35 Terraplane35 Terraplane Senior Contributor
    Posts: 178
    Should the axle chuck in and out the at this point.? Manual says .004 to .010 but it appears not move at all.
    Bob,
    Are the bolts you said to replace #7 in the attached axle figure 1301?
    Tom

    Rear Axle end RS 4.JPG
    3264 x 2448 - 2M
    pdf
    pdf
    35 Rear Axle Asm.pdf
    81K
  • bob wardbob ward Senior Contributor
    Posts: 929
    Yes, it will be obvious once you see them. The replacement bolts do need to have a full diameter shank where they go through the crown wheel. You will probably have to buy grade 8 bolts with a suitable shank length and shorten them. 
    3/8" x 24 from memory. 
    Lockyer Valley, Queensland
  • Park_WPark_W Senior Contributor
    Posts: 2,540
    Tom, here's a simple way to do it.  The plate is about 3/8" thick.  Grade 8 bolts.  Under the plate, on each bolt is a washer and a nut under it.  Position the bolt heads on the axle flange area, one at a time, then, working one bolt then the other, hold the bolt head with a wrench and use a second wrench to turn the nut under the plate.  It's a bit slow, but will pull the axle pretty easily.
    pre-52.jpg
    383 x 362 - 20K
  • 35 Terraplane35 Terraplane Senior Contributor
    Posts: 178
    Made a slide hammer of sorts, but he weight on the little dent puller I have doesn't seem to have enough mass to move the axle.  On to field revision "A".
    Tom
    Slide Hammer 1.JPG
    3264 x 2448 - 1M
    Slide Hammer 2.JPG
    3264 x 2448 - 1M
    Slide Hammer 3.JPG
    3264 x 2448 - 2M
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